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How to Conduct Slew bearing Diagnosis

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The operating state of bearings affects the performance of equipment and production efficiency. It is crucial to select an appropriate fault diagnosis method, and the selection of the diagnosis method also needs to be considered comprehensively.

What is the feature of Slew bearings?

Slew bearings are key components in mechanical transmission and have many distinct characteristics. Structurally, rolling slew bearings generally consist of an inner ring, an outer ring, rolling elements, and a cage, with each part working in coordination; sliding slew bearings mainly include a slew bearing housing and a slew bearing bush. In terms of performance, they can effectively reduce the friction between moving parts and improve mechanical efficiency. They also have a high load – carrying capacity and can withstand radial and axial loads. Slew bearings are available in different accuracy grades to meet the diverse requirements of equipment, from common to high – precision ones. Moreover, slew bearings have good rotational stability, ensuring the stable operation of equipment, and are widely used in various mechanical fields such as automobiles, machine tools, and motors.

Determine Strategies Based on Equipment Characteristics

The fectures of the equipment itself are the fundamental basis for choosing a diagnosis method. Regarding speed and load, slew bearing failures in high – speed equipment can cause high – frequency vibrations. The vibration analysis method, with its ability to capture high – frequency signals, is an ideal choice for such equipment. For example, in a gas turbine, where the slew bearing rotates at an extremely high speed, high – sensitivity acceleration sensors installed at key positions can collect vibration signals in real – time. Through signal processing techniques such as the Fast Fourier Transform, the vibration spectrum can be analyzed to accurately identify slew bearing fault types, such as early wear of the balls and fatigue cracks in the raceways. For heavy – load equipment, like the hoist of a large – scale mining machine, which endures huge pressure for long periods, the slew bearings are prone to problems such as wear and plastic deformation due to overloading. In this case, the combined use of the temperature monitoring method and the oil analysis method can be very effective. Temperature monitoring can promptly detect slew bearing overheating caused by excessive load, while oil analysis can detect the concentration and composition of metal particles in the oil due to wear, enabling the determination of the wear degree and location of the slew bearing.

Make Choices According to the Working Environment

The working environment significantly affects the applicability of diagnosis methods. In high – temperature environments, such as the slew bearings of blast furnace fans in the metallurgical industry, the conventional oil analysis method may produce errors due to the impact of high temperature on the oil performance. In this case, the vibration analysis method and the temperature monitoring method based on infrared technology are more reliable. Infrared thermal imagers can measure the surface temperature of slew bearings from a distance and non – contact, quickly identifying areas with abnormal temperatures. In humid or corrosive environments, such as the slew bearings of chemical equipment, the slew bearings are prone to corrosion failures. Although the visual inspection method can directly observe surface corrosion signs, it is difficult to detect internal corrosion. However, the combination of the vibration analysis method and the ultrasonic testing method can effectively make up for this deficiency. Ultrasonic waves can penetrate the slew bearing material to detect internal micro – defects and the degree of corrosion.

Select Methods According to Fault Types

Different fault types require targeted diagnosis methods. For early – stage faults, the vibration analysis method and the acoustic detection method have unique advantages. Early – stage slew bearing wear, fatigue damage, and other faults can cause weak abnormal vibrations and sound signals during slew bearing operation. Through high – resolution vibration sensors and high – sensitivity acoustic sensors, combined with advanced signal processing algorithms, these subtle changes can be captured. For example, wavelet transform can be used to decompose the vibration signal to extract early – stage fault features and achieve early – warning of faults. The oil analysis method can also play a role in early – stage detection. By analyzing the number, shape, and composition of wear particles in the oil, the wear trend of the slew bearing can be detected in advance.

The diagnosis of sudden faults relies more on methods that can respond quickly. When sudden faults such as part breakage or jamming occur in a slew bearing, the vibration analysis method will detect a sharp increase in the vibration amplitude and a mutation in the frequency components. At the same time, the temperature monitoring method can also detect an instant increase in temperature. These abnormal signals can be quickly alerted through an automated monitoring system, enabling operators to take timely measures to prevent the accident from escalating.

Make Decisions by Weighing Cost – Benefit

Cost – benefit is an important factor that enterprises must consider when choosing a diagnosis method. From the perspective of initial investment, vibration analysis equipment, high – precision oil testing instruments, etc., are expensive. For small and medium – sized enterprises with limited funds or some application scenarios with low requirements for equipment accuracy, such as the ventilation equipment in small factories, it is more practical to use the cost – effective visual inspection method and simple temperature monitoring devices. Considering maintenance costs, the oil analysis method requires regular sampling, sending for inspection, and consuming chemical reagents, which can be costly in the long run; the sensors used in the vibration analysis method need to be calibrated and maintained regularly, also incurring certain costs. Therefore, enterprises need to comprehensively consider the importance of the equipment, the potential losses caused by faults, and the maintenance budget to weigh and choose a suitable diagnosis method.

Arrange Reasonably by Referring to Personnel Skills

The skill level of personnel is also a factor that cannot be ignored. Diagnosis methods such as vibration analysis and oil analysis require professional technicians to collect, analyze, and interpret data. For enterprises lacking professional talents, complex diagnosis methods may not be effectively utilized. In this case, it is more appropriate to choose simple – to – operate and easy – to – understand methods such as visual inspection and temperature monitoring. At the same time, enterprises can improve personnel skills through internal training and external further education to gradually introduce more advanced diagnosis methods.

Select Means by Matching Diagnosis Accuracy

The requirement for diagnosis accuracy determines the level of method selection. For equipment with extremely high accuracy requirements, such as aero – engines and lithography machines, a single diagnosis method is difficult to meet the needs. It is necessary to comprehensively use multiple high – precision methods. The vibration analysis method combined with the oil analysis method, supplemented by non – destructive testing techniques such as X – ray flaw detection and ultrasonic flaw detection, can comprehensively monitor the slew bearing status from multiple dimensions to ensure the safe and reliable operation of the equipment. For general industrial equipment, such as ordinary motors and reducers, under the premise of meeting basic production requirements, relatively simple diagnosis methods can be used to ensure the diagnosis effect while reducing costs.

Determine the Method by Combining Real – Time Monitoring

The need for real – time monitoring varies according to the operating characteristics of the equipment. For key equipment that operates continuously and does not allow downtime, such as the slew bearing of the reactor agitator in a large – scale petrochemical plant, real – time online monitoring methods must be adopted, such as the vibration monitoring system based on the Internet of Things and the real – time oil monitoring system, to ensure that potential fault hazards can be detected in a timely manner. For intermittent – operation equipment, such as tower cranes on construction sites, regular inspections and detections can be carried out. Visual inspections, vibration detections, and oil analyses can be performed during equipment downtime intervals to rationally allocate monitoring resources and improve monitoring efficiency.

The accessibility of the equipment also affects the implementation of the diagnosis method. For slew bearings that are easily accessible, such as the sliding slew bearings on machine tool guides, simple methods such as visual inspection and manually feeling the temperature can be directly used for daily inspections. For slew bearings installed in enclosed spaces, at heights, or in dangerous areas, such as the main pump slew bearings of nuclear power plants, non – contact and remote – operation diagnosis methods are required. For example, robots equipped with detection equipment can be used for vibration detection, and remote infrared monitoring systems can be used for temperature monitoring to ensure the safe and efficient progress of the diagnosis work.

Choosing a suitable slew bearing fault diagnosis method for a specific application is a process of comprehensively considering multiple factors. Enterprises need to weigh the pros and cons based on factors such as equipment characteristics, fault types, cost – benefit, personnel skills, diagnosis accuracy, real – time monitoring requirements, and equipment accessibility, and make scientific decisions. When necessary, a comprehensive diagnosis strategy combining multiple methods can be adopted to achieve accurate diagnosis and effective prevention of slew bearing faults, ensuring the stable operation of equipment and enhancing the production efficiency and competitiveness of enterprises.

The Price of Slew bearings

The price of slew bearings is affected by many factors. Firstly, it is the type. Deep – groove ball slew bearings have a simple structure and a large usage volume, so their prices are affordable; tapered roller slew bearings can withstand combined loads, and their manufacturing process is complex, resulting in relatively high prices. The size specification is also crucial. Large – sized slew bearings require more materials and are difficult to manufacture. For example, large – sized slew bearings used in wind power equipment are expensive; the opposite is true for small – sized slew bearings. In addition, the higher the accuracy grade, the more stringent the processing requirements, and the more expensive the price.

Supplier of Slew bearing

LDB bearing will continue to adhere to the corporate vision of “meticulous manufacturing, serving the world”, continuously increase investment in research and development, improve product quality and technical levels, expand market areas, strengthen international cooperation, and strive towards the goal of becoming a world – class slew bearing manufacturer. It is believed that with the joint efforts of all employees of LDB slew bearing, this enterprise, which carries numerous honors and dreams, will surely write an even more glorious chapter in the industrial slew bearing field and make greater contributions to the development of the global industry.

Key Points of Slew bearing Storage

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Bearings are key components of mechanical equipment, and proper storage is crucial for their performance and lifespan.

What is a Slew bearing

The design of slew bearings is full of wisdom and ingenuity. With a simple yet sophisticated structure, the inner ring, outer ring, rolling elements, and cage work together to convert sliding friction into rolling friction, minimizing the resistance to motion. This is not only a great innovation in mechanical engineering but also the ultimate pursuit of efficient operation, enabling equipment to achieve maximum value with minimum energy consumption.

Stringent Control of the Storage Environment

The ideal temperature range for slew bearing storage is between 10°C and 25°C. If the temperature is too high, it will accelerate the oxidation and deterioration of the lubricating grease on the slew bearing surface. For example, when the temperature exceeds 35°C, the chemical structure of the grease will gradually change, resulting in a decrease in its viscosity and a significant reduction in lubrication performance. This will not only increase the wear of the slew bearing during subsequent use but may also cause abnormal noise and vibration. Conversely, a too-low temperature is also extremely harmful. In an environment close to 0°C or even lower, the metal material of the slew bearing becomes brittle and its toughness decreases. Once subjected to external impact, even a slight collision, it is very likely to cause cracks on the slew bearing surface, seriously affecting its structural integrity and performance. Moreover, frequent temperature fluctuations cannot be ignored. They will cause internal stress due to inconsistent thermal expansion and contraction of different components inside the slew bearing. Over time, this will lead to a decrease in slew bearing accuracy and even deformation.

Strict Control of Humidity

A relative humidity of 40% – 60% is the optimal humidity condition for slew bearing storage. When the humidity is too high, exceeding 60%, water vapor in the air is likely to condense into small water droplets on the slew bearing surface. These seemingly insignificant water droplets can undergo an electrochemical corrosion reaction with the metal material of the slew bearing, causing rust on the slew bearing surface in a short period. This is especially prominent in coastal areas or during the plum rain season, where extra vigilance is required. When the humidity is lower than 40%, electrostatic phenomena are likely to occur. Static electricity can attract dust and small particles in the surrounding environment. Once these impurities adhere to the slew bearing surface or enter its interior, they will exacerbate wear during the operation of the slew bearing, greatly shortening its service life.

The Ultimate Pursuit of Cleanliness

The storage environment must be kept highly clean, away from dust, oil, and other pollutants. Although dust particles are small, they can cause severe friction with components such as rolling elements and raceways during the operation of the slew bearing, resulting in surface scratches and wear, and thus seriously affecting the accuracy and performance of the slew bearing. The warehouse for storing slew bearings should be regularly and thoroughly cleaned. The floor is preferably paved with dust – proof materials, and high – efficiency air filtration equipment should be installed to minimize the dust content in the air. The harm of oil to slew bearings is also significant. It will not only contaminate the lubricating grease on the slew bearing surface, reducing the lubrication effect, but may also react chemically with the slew bearing metal, causing corrosion. Therefore, operations that may generate oil, such as mechanical equipment maintenance, oil storage, and handling, should be prohibited in the storage area. If it is unavoidable, reliable isolation measures must be taken.

Pay Attention to the Details of Packaging Protection

The original packaging equipped when the slew bearing leaves the factory plays an irreplaceable role. The original packaging is carefully designed to not only effectively prevent moisture and dust but also buffer external impacts during transportation and storage, protecting the slew bearing from damage. The original packaging of high – precision slew bearings usually has a special sponge or foam lining inside, which can tightly wrap the slew bearing to prevent it from shaking inside the package. Before the slew bearing is used, it is necessary to properly protect the integrity of the original packaging and never remove it casually. At the same time, regularly check whether the original packaging is damaged or damp. If the original packaging is slightly damaged, it should be promptly sealed and repaired with tape. If it is severely damp, the packaging needs to be replaced, and the slew bearing should be carefully inspected to see if it has been affected.

Scientific Selection of Placement Methods

Slew bearings should always be placed horizontally. This is because the internal structure of the slew bearing is optimized based on the horizontal stress state during design. If it is hung vertically, the rolling elements and raceways of the slew bearing will be affected by uneven gravity. Over time, the raceway may deform, affecting the rotational accuracy of the slew bearing. For large – sized slew bearings, horizontal placement can also avoid local pressure concentration caused by their own excessive weight, preventing dents or deformations on the slew bearing surface. At the same time, regardless of the size of the slew bearing, it should be avoided to stack them too high. The stacking layer of small – sized slew bearings should not exceed 5 layers, that of medium – sized slew bearings should not exceed 3 layers, and large – sized slew bearings should be placed in a single layer as much as possible. If multi – layer storage is required, special shelves or pallets should be used, and ensure that there is sufficient support and spacing between each layer.

Clear Management of Classified Storage

Slew bearings of different models and specifications must be stored separately and clearly marked. They can be classified according to parameters such as the inner diameter, outer diameter, and type of the slew bearing. Slew bearings of the same model are stored in the same area, and information such as the model, specification, and quantity should be marked on the shelves or storage containers. This not only facilitates quickly and accurately finding the required slew bearings when needed but also avoids incorrect use caused by confusion. At the same time, new slew bearings, used slew bearings, and slew bearings with quality problems should be strictly stored separately. Used slew bearings may have potential problems such as wear and fatigue. Mixing them with new slew bearings is likely to cause misapplication. Slew bearings with quality problems should never be mixed with qualified products. They should be stored separately and clearly marked to prevent them from entering the normal use link.

Meticulous Appearance Inspection

It is recommended to conduct an appearance inspection of the stored slew bearings once a month. Carefully check whether there are any abnormal conditions on the slew bearing surface, such as rust, discoloration, scratches, and deformation. Rust is the most common problem. Once rust spots are found on the slew bearing surface, the cause should be immediately analyzed and corresponding rust – removal and anti – rust measures should be taken. Discoloration may be caused by the deterioration of the lubricating grease, high temperature, or chemical erosion. It is necessary to further check the internal condition of the slew bearing. Scratches and deformations will directly affect the performance of the slew bearing. If found, it is necessary to evaluate their impact on use and decide whether to repair or scrap the slew bearing.

Indispensable Rotation Inspection

For slew bearings stored for a long time, a rotation inspection should be carried out every three months or so. Slowly and evenly rotate the slew bearing to feel whether its rotation is smooth and whether there are any abnormal phenomena such as jamming or abnormal noise. The rotation inspection can prevent the internal parts of the slew bearing from sticking or seizing due to long – term immobility, ensuring that it can operate normally when in use. If the slew bearing is found to rotate unevenly or make abnormal noises during the rotation inspection, stop rotating immediately and conduct a comprehensive inspection of the slew bearing. It may be caused by reasons such as dry lubricating grease, rust or damage of internal parts. It is necessary to take corresponding measures according to the specific situation, such as replenishing lubricating grease, rust – removal, repair, or replacement of parts.

Slew bearing storage is a task that requires great attention to details. From the strict control of the storage environment, the careful handling of packaging protection, to the reasonable planning of the storage method and the effective establishment of a regular inspection mechanism, each link is closely connected and jointly determines the quality and service life of the slew bearing. Only by following scientific storage methods can we ensure that the slew bearing can perform optimally when needed and provide a solid guarantee for the smooth progress of industrial production.

The Price of Slew bearings

The price of slew bearings is affected by many factors. The material is the foundation. Ordinary carbon steel is affordable, while special materials such as ceramics and stainless steel have higher costs due to their outstanding performance and complex processing. Precision is also crucial. Ordinary precision can meet the requirements of general equipment, while high – precision grades are used in high – end fields. The manufacturing process is strict, and the price naturally rises. Custom – made slew bearings cost much more than conventional ones due to special specifications and performance requirements.

Supplier of Slew bearing

Since its establishment in 1999, LDB bearing has been rooted in Luoyang, Henan, a slew bearing production base in China. With the unique industrial environment and its own unremitting efforts, it has gradually grown into a comprehensive enterprise integrating design, development, manufacturing, and sales. After more than two decades of trials and tribulations, LDB slew bearing has always adhered to its original intention, committed to providing high – quality slew bearing products to global customers. It has stood out in the fierce market competition and won wide recognition and trust.

How to Distinguish Ball Bearings and Roller Bearings

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The crossed roller slewing bearing is a high-precision and high-rigidity slewing bearing. Its rolling elements are cylindrical rollers, which are arranged vertically and crosswise in the raceway.

Feature of Ball Bearings

Primarily composed of balls, inner rings, outer rings, and retainers. Generally, for industrial ball bearings, the balls and rings are made of high-chromium steel, while the retainers are less hard compared to the balls and rings, and can be made of metal or non-metal materials.

Advantages of ball bearing.

Low friction resistance: Compared to other types of bearings, ball bearings have lower rotational friction resistance, resulting in lower temperatures generated by friction at the same speed.Ability to withstand combined loads: Can handle both radial and axial loads simultaneously, though the load capacity is relatively lower compared to roller bearings.Less sensitive to lubrication interruption: Short-term lubrication interruptions have relatively less impact on their performance.No self-excited instability: Operates more stably, less prone to self-excited instability.Easy to start at low temperatures: Easier to start in low-temperature environments, quickly reaching normal operating conditions.

Classification of Ball Bearings

Deep groove ball bearings: Simple structure, easy to use, mass-produced, widely used, mainly for radial loads, can also handle some axial loads.

Angular contact ball bearings: The contact points between the balls and the inner and outer rings are angular, capable of withstanding higher axial and radial loads, with high rigidity and precision, suitable for high-speed machinery.

Self-aligning ball bearings: Have two rows of steel balls, inner rings with two raceways, outer ring raceways are spherical, with self-aligning properties, can automatically compensate for coaxiality errors caused by shaft deflection and housing deformation.

Thrust ball bearings: A separable bearing, the shaft washer, housing washer can be separated from the cage and ball assembly, can only withstand axial loads, single-direction thrust ball bearings can only withstand axial loads in one direction, double-direction thrust ball bearings can withstand axial loads in both directions.

The feature of roller bearing.

Roller Bearing are a type of rolling bearing that uses rollers as rolling elements, relying on rolling contact between main components to support rotating parts, widely used in modern machinery. The following is a detailed introduction:

Structural Composition

Radial roller bearings: Composed of inner rings, outer rings, rollers, and retainers. Rollers are arranged between the outer diameter surface of the inner ring and the inner diameter surface of the outer ring, the retainer evenly distributes the rollers, preventing mutual contact friction.

Thrust roller bearings: Rollers and retainers are sandwiched between two washers, the structure can be integral or split, determined by assembly convenience.

Rolling Element Shapes

Cylindrical roller bearings: Rollers are cylindrical, radial type only withstands radial loads, thrust type only withstands thrust loads.

Needle roller bearings: Rollers are slender like needles, with the smallest outer diameter for the same inner diameter, suitable for places with small radial space.

Tapered roller bearings: Rolling elements are conical, can withstand loads perpendicular to the shaft and axial loads in a fixed direction.

Spherical roller bearings: Rolling elements are barrel-shaped, can withstand loads perpendicular to the axis and axial loads in both directions, with good self-aligning properties.

Advantages of Roller bearing

High load capacity: Rolling elements and raceways are in line contact, high load capacity, small deformation after loading.

High rotational accuracy: Ensures precise positioning of rotating components, making equipment operation smoother.

Low starting torque: Requires less torque to start, saving energy, improving equipment efficiency.

Ball bearings and roller bearings can be distinguished in the following aspects:

Observing Rolling Element Shapes

Ball bearings: Rolling elements are spherical, usually steel balls, but can also be ceramic balls.

Roller bearings: Rolling elements are cylindrical, conical, or barrel-shaped rollers.

Comparing Load Capacity

Ball bearings: Rolling elements and raceways are in point contact, small contact area, relatively lower radial and axial load capacity, but more balanced performance under combined loads.

Roller bearings: Rolling elements and raceways are in line or surface contact, large contact area, can disperse loads, significantly higher radial load capacity than ball bearings, axial load capacity depends on roller type.

Comparing Speed Performance

Ball bearings: Rolling element shape suitable for high-speed operation, low friction resistance, low heat generation, high limiting speed.

Roller bearings: Large contact area, high friction resistance, prone to heat generation, suitable for medium and low-speed equipment, relatively lower limiting speed.

Feeling Vibration and Noise Levels

Ball bearings: Spherical rolling element design, smoother operation, generally lower vibration and noise levels.

Roller bearings: Due to rolling element shape and contact method, may produce more vibration and noise in certain applications.

Considering Installation and Maintenance Difficulty

Ball bearings: Simple structure, generally easier to install and maintain.

Roller bearings: Complex manufacturing process, higher installation precision requirements, relatively higher maintenance cost and time.

Viewing Application Scenarios

Ball bearings: Suitable for high-speed, precision equipment, such as motors, machine tools, bicycles, etc.

Roller bearings: Used for high-load, long-life applications, such as heavy machinery, automobiles, railway vehicles, etc.

Price of Roller Bearings and Ball Bearings

Different types of roller bearings or ball bearings have different prices due to structural and manufacturing process differences. For example, thrust roller bearings are relatively complex in structure, generally more expensive than ordinary cylindrical roller bearings; high-precision angular contact ball bearings are difficult to manufacture, more expensive than ordinary deep groove ball bearings. Common materials include chromium steel, stainless steel, bearing steel, etc. If special materials such as ceramics are used, the cost will significantly increase, and the price will also be higher. Bearings made of special materials have high temperature resistance, corrosion resistance, etc., suitable for special working conditions.Of course, LDB-Bearing company will provide you with the best production assembly and the most favorable prices. If you want to know more, you can contact us.

What is Double Row Ball Slew Bearing?

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It is a two-row ball structure and is widely used in mechanical equipment requiring high-precision rotation and heavy-load capacity. A double row ball slew bearing is a large rotational bearing designed to withstand combined axial loads, radial loads, and overturning moments.   

What is the feature of Double Row Ball Slew Bearing?

The double-ball slewing bearing integrates innovative design and practical functions. It has a compact structure and occupies a small space, enabling efficient operation within a limited space and being adaptable to a variety of precision equipment.The unique double-ball structure greatly enhances its load-bearing capacity, allowing it to withstand axial and radial loads as well as overturning moments simultaneously, and making it suitable for complex working conditions.The high-precision manufacturing process ensures the slewing accuracy, enabling smooth operation, reducing vibration and noise, and extending the service life of the equipment.It is easy to install and has a low maintenance cost, which can effectively reduce the downtime and improve production efficiency. Widely used in fields such as construction machinery and automated equipment, it is a key component that promotes the efficient development of the industry.

Basic Structure of Double Row Ball Slew Bearing  

Double Row Ball Arrangement:Two independent rows of steel balls (rolling elements) are arranged in concentric raceways, allowing simultaneous distribution of loads in different directions. 

Inner and Outer Rings: Precision-machined raceways on the fixed outer ring and rotating inner ring (or vice versa), often integrated with gear teeth to drive rotation. 

Seals and Lubrication: Equipped with sealing rings to prevent contamination and lubrication ports for regular greasing to extend service life. 

Core Functions 

Multi-Directional Load Capacity: 

Axial Loads: Forces along the rotation axis (e.g., vertical pressure from cranes). 

Radial Loads: Forces perpendicular to the rotation axis (e.g., lateral forces from robotic arms). 

Overturning Moments: Torque caused by eccentric loads (e.g., twisting forces from wind turbine blades). 

High Rigidity Rotation 

The double row ball structure distributes stress, minimizes deformation, and ensures smooth rotation. 

Advantages and Disadvantages of Double Row Ball Slew Bearings 

Advantages: 

High Load Capacity: Multi-directional load support: Suitable for complex stress scenarios (e.g., wind turbines, cranes). Double row design: Distributes loads across two rows, improving capacity by 30%~50% compared to single-row bearings and reducing localized stress. 

Smooth Operation with Low Friction: Small ball contact area reduces friction, enabling precise control (e.g., medical devices, radar antennas). Low heat generation extends lubrication intervals and bearing life. 

Compact and Integrated Design: Integration of gears (internal/external teeth), seals, and lubrication ports saves space. Ideal for applications with strict space constraints (e.g., industrial robot joints). 

Versatility

Material options (standard steel, stainless steel, anti-corrosion coatings) adapt to diverse environments (humid, corrosive). Suitable for low-speed heavy-load and medium-speed rotation scenarios. 

Disadvantages 

Limited Adaptability to Extreme Overturning Moments: Prone to ball slippage under high overturning moments compared to **crossed roller bearings, leading to localized wear. Extreme torque scenarios (e.g., heavy-duty machine tool turntables) require crossed or triple-row roller bearings. 

High Installation Precision Requirements: 

Base flatness tolerance must be ≤0.1 mm/m; deviations cause uneven raceway loading and accelerated fatigue failure. Demands experienced installers; improper installation risks early failure. 

Higher Maintenance Costs: 

Regular lubrication (every 500 operating hours) and seal replacement are critical; contamination shortens lifespan. Replacement in heavy machinery (e.g., wind turbines) requires costly disassembly and crane operations. 

Cost-Performance Trade-offs: More expensive than single-row ball bearings but weaker in load capacity than crossed roller bearings. Oversized models (e.g., diameter >5 meters) face manufacturing challenges and long lead times.

Application examples of this kind of bearings

In a wind turbine, the double-row ball slewing bearing is installed between the top of the tower and the nacelle:Axial force: The vertical pressure generated by the self-weight of the blades and the nacelle.Radial force: The lateral thrust caused by the wind shear force.Overturning moment: The torque generated by the aerodynamic imbalance during the rotation of the blades.

The load is dispersed through the two rows of balls, ensuring that the nacelle can yaw stably to align with the wind direction even under strong winds.

Factors Influencing the Price of Double Row Ball Slew Bearings 

The price of double row ball slew bearings is affected by multiple factors, including raw materials, manufacturing processes, and market dynamics. 

Material Costs: 

Steel Type: 

Standard bearing steel (e.g., GCr15) is cost-effective but corrosion-prone. 

Stainless steel (e.g., 440C) or specialty alloys (e.g., 42CrMo4) cost 30%~50% more but suit harsh environments (e.g., marine applications). 

Heat Treatment

Processes like carburizing and surface hardening improve hardness and wear resistance but add 15%~25% to processing costs. 

Size and Load Capacity: 

Diameter Range: 

Small bearings (diameter <1 meter): ¥10,000–¥50,000. Large bearings (diameter >3 meters, e.g., for wind turbines): ¥500,000–¥2,000,000 due to material and machining complexity. 

Load Rating: 

High-load designs (dynamic load rating >500 kN) require reinforced raceways and balls, increasing costs by 20%~40%. 

Manufacturing Complexity: 

Raceway Machining Accuracy: 

High-precision grinding (Ra ≤0.4 μm) costs 30%~50% more than standard turning (Ra ≤1.6 μm) but extends service life. 

Gear Integration: 

Internal/external gear machining requires specialized equipment; each precision grade improvement (e.g., DIN Class 6) adds 10%~15% to costs. 

Seal Design: 

Multi-lip or labyrinth seals cost 20%~35% more than standard rubber seals but offer superior dust/water resistance. 

Customization Requirements: 

Non-Standard Designs: 

Customized mounting holes or flange interfaces increase design and tooling fees (10%~20% of total cost). 

Special Coatings 

Zinc plating, Dacromet, or PTFE anti-corrosion coatings add 5%~15% to costs but suit chemical or marine environments. 

Market Factors: 

Supply-Demand Dynamics: 

Prices rise 10%~30% during high-demand periods (e.g., 2021 wind power installation surge). 

Regional Cost Differences 

Chinese-made bearings are 30%~50% cheaper than European/American equivalents due to lower labor and material costs. 

Transportation and Installation Costs

Logistics

Oversized bearings (e.g., 5-meter diameter) require special transport, with freight accounting for 5%~10% of total cost. 

Installation Complexity 

High-precision installation (flatness ≤0.1 mm/m) demands professional teams, increasing labor costs by 5%~8%. 

The double-row ball slewing bearing optimizes the load distribution through two rows of balls. It is a key component that balances the load-bearing efficiency and space occupation, and is widely used in heavy-duty rotating equipment that needs to bear complex loads. However, its installation accuracy and maintenance requirements are relatively high, and a comprehensive selection should be made according to the working conditions.

The price of double ball slewing bearing

The price of double ball slewing bearing is influenced by multiple factors. Raw material costs are crucial. Fluctuations in the prices of steel and other materials directly affect the product. The complexity of the manufacturing process, such as high – precision processing and the creation of the unique double ball structure, means that the more complex the process, the higher the cost. Different requirements for load – bearing capacity and precision also lead to price differences. Products with high load – bearing capacity and high precision are more expensive due to the greater investment in technology and quality control. When the supply is in short supply, the price rises, and when the supply exceeds demand, the price falls.

Supplier of Double Ball Slewing Bearings

If you want to purchase bearings, you can get in touch with us. LDB-Bearing Company has advanced bearing manufacturing techniques and ensures strict compliance with national standards. Moreover, our R&D team has continuously received research and development funds, which guarantees that we won’t fall behind our peers. We can provide you with different bearings tailored to various industries. Meanwhile, we have a complete after-sales service system. Once you have any problems, we will reply to you immediately and offer reasonable solutions. If you’d like to know more, please feel free to contact us.

What is high-quality slew bearing?

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A bearing is a core component in mechanical engineering. Its core functions can be summarized as: supporting rotating components, reducing friction, and ensuring the efficient and smooth operation of machinery. Simply put, it is a key part that enables machines to “rotate smoothly”.

What is the feature of slew bearing?

Slewing bearing supports have the following characteristics: They can withstand axial forces, radial forces, and overturning moments simultaneously, and can achieve a relatively smooth 360-degree slewing motion. With a compact structure, they occupy a small space, effectively saving the space of the equipment. They are easy to install and can be easily connected and matched with other components. They have a relatively high precision, which can ensure the accuracy and reliability of the slewing motion. They have a large load-bearing capacity, are suitable for various heavy-duty working conditions, and are widely used in fields such as construction machinery and port machinery.

Classification of slew Bearings

There are many ways to classify slew bearings. Here, based on the working principle, we can divide them into:

Rolling bearings: Their main feature is that rolling elements (such as steel balls, rollers) roll between the inner and outer rings to reduce friction.

Advantages: Low friction, high efficiency, and easy maintenance.Disadvantages: Sensitive to foreign objects and require regular lubrication.

Sliding bearings: They have no rolling elements and rely on a lubricating film for direct sliding (such as bearing bushes).

Advantages: Simple structure, impact-resistant, and suitable for high-speed and heavy-load applications.Disadvantages: High friction and require continuous lubrication.

Application of Slew Bearings

Industrial Field

Machine tools: High-precision bearings are used in the spindles of machine tools to ensure the rotational accuracy during tool cutting, guaranteeing the dimensional accuracy and surface quality of the machined parts.

Motors: The rotor of a motor is supported by bearings, enabling the rotor to rotate smoothly, reducing friction losses, and improving the efficiency and service life of the motor.

Metallurgical equipment: For example, the bearings in steel rolling mills need to withstand huge rolling forces to ensure the stable rotation of the rolls and achieve the rolling of steel.

Transportation Field

Automobiles: Wheel hub bearings support the wheels of automobiles, bearing the weight of the vehicle and various forces during driving. At the same time, they ensure the free rotation of the wheels, which is crucial for the vehicle’s handling and safety.

Trains: Axle box bearings are used between the train axles and bogies, adapting to high-speed driving and heavy-load requirements, and ensuring the stability and reliability of train operation.

Aircraft: The bearings in aircraft engines need to operate under high temperature, high speed, and high load conditions, ensuring the stable rotation of the engine rotor, and are key components for the reliable operation of the engine.

Home Appliance Field

Air conditioners: The bearings in air conditioner compressors ensure the rotation of the compressor crankshaft, enabling the compressor to efficiently compress and transport refrigerant.

Washing machines: The rotation of the inner drum of a washing machine relies on bearings for support. They can bear the weight of clothes and water, ensuring the stable operation of the washing machine at different speeds.

Other Fields

Medical devices: High-precision bearings in devices such as CT scanners and MRI machines ensure the precise rotation and positioning of the scanning components, improving the imaging quality.

Robots: The bearings at the joints of robots enable the joints to rotate flexibly, enabling various complex movements, and play a key role in the motion accuracy and stability of robots.

Wind turbines: The main bearings support the impeller shaft of wind turbines, bearing huge axial and radial loads, ensuring the stable rotation of the impeller under different wind speeds and converting wind energy into electrical energy.

How to maintain the bearing

Application Scenarios and Load Requirements

Load Type: Determine the type of load (radial, axial, or combined load) that the bearing will bear, and select the corresponding bearing type (for example, deep groove ball bearings are suitable for radial loads, and tapered roller bearings are suitable for combined loads).

Load Magnitude: Select the bearing size and load-carrying capacity according to the load intensity (refer to dynamic/static load parameters).

Rotational Speed Requirements: For high-speed applications, choose bearings with low friction (such as angular contact ball bearings or ceramic bearings), and ensure that the rated speed limit is not exceeded.

Adaptability to the Working Environment

Temperature:

High-temperature environment: Choose high-temperature-resistant materials (such as stainless steel, ceramic bearings) or adopt cooling measures.

Low-temperature environment: Use low-temperature grease or special alloy bearings.

Corrosion: In humid or chemically corrosive environments, give priority to stainless steel, coated bearings, or sealed bearings.

Dust/Pollution: Select bearings with rubber seals (such as 2RS type) or dust covers (such as ZZ type), or install protective covers externally.

Bearing Types and Structures

Rolling bearings (such as ball bearings, roller bearings):

Advantages: Low friction, high efficiency, and easy maintenance.

Applicable scenarios: Medium to high speed, low impact load (such as motors, machine tools).

Sliding bearings (such as bearing bushes, self-lubricating bearings):

Advantages: Impact-resistant, suitable for heavy-load or low-speed applications.

Applicable scenarios: Metallurgical equipment, large machinery.

Materials and Processes

Material Selection:

Ordinary steel: Economical, suitable for general industrial environments.

Stainless steel: Corrosion-resistant, suitable for the food and chemical industries.

Ceramics (such as silicon nitride): High-temperature-resistant, lightweight, suitable for high-speed or extreme environments.

Manufacturing Process: High-precision bearings (such as P4/P5 grade) are used in precision equipment (such as machine tool spindles, medical instruments).

Lubrication Management

Lubrication Methods:

Grease lubrication: Suitable for medium to low speed, maintenance-free scenarios (such as lithium-based grease).Oil lubrication: Suitable for high speed, high temperature, or heavy load (such as ISO VG 32 – 100 mineral oil).Sealing Design: Sealed bearings (such as rubber-sealed) can reduce contamination and extend the lubrication cycle.

The Price of Bearings

The price of bearings is affected by many factors. For example, different brands use different processes, which will affect the price. Different materials also have different applications, which also affect the price. In addition, market demand is one of the main factors. LDB Company provides many different types and uses of bearings. If you want to know more, you can contact us.

Slew Bearing manufacturer

LDB was established in 1999. It is a company that focuses on scientific and technological innovation, with more than 20 utility model patents, and has won many honorary titles such as Henan Provincial Science and Technology-based Small and Medium-sized Enterprise. We are committed to the design, development, manufacturing, and sales of slewing drives and slewing bearings. If you want to inquire or purchase bearings, you can consult us.

Comprehensive guide on Slewing Ring Bearing

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What is a Slewing Ring Bearing?

A slewing ring bearing (also known as a turntable bearing or slew bearing) is a type of large bearing designed to accommodate axial, radial, and moment loads simultaneously. It typically consists of an inner ring, outer ring, rolling elements (such as balls or rollers), and a raceway. These bearings are used in applications where rotational movement is required, often with heavy loads and low to moderate speeds.

Types of Slewing Ring Bearings

Slewing ring bearings can be classified based on several factors, including the type of rolling element and the arrangement of the bearing components:

  1. Four-point contact bearings: These have four contact points between the balls and the raceways, allowing them to carry both axial and radial loads along with tilting moment loads. They are commonly used in applications where the load is evenly distributed.
  2. Crossed roller bearings: In these, the rollers are arranged in a criss-cross pattern, offering high load capacity and rigidity. They can handle high axial and radial loads with better precision, often used in precise rotating mechanisms.
  3. Ball type slewing bearings: These use balls as rolling elements and are suitable for applications with lighter loads and moderate rotational speeds.
  4. Roller type slewing bearings: These use cylindrical or tapered rollers for heavier-duty applications, providing a higher load capacity than ball type bearings.
  5. Triple-row bearings: These have three rows of rolling elements—balls or rollers—allowing them to handle higher loads and improve stiffness. They are often used in large machinery like cranes and excavators.

Features of Slewing Ring Bearings

  • Load handling: Slewing ring bearings are capable of supporting axial, radial, and moment loads simultaneously, making them ideal for machines that require rotational movement under heavy loads.
  • Precision: Many slewing ring bearings are designed with high precision to maintain accurate and smooth rotational movement.
  • Compact design: The compact nature of slewing ring bearings makes them suitable for applications with space constraints.
  • Durability: They are typically made from high-strength steel or other durable materials to withstand harsh operating conditions.
  • Versatility: Slewing ring bearings can be custom-made to fit specific applications, allowing for flexible design options.
  • Sealing: Many slewing bearings come with integrated seals to prevent contamination and reduce maintenance needs.

Applications of Slewing Ring Bearings

  • Crane systems: Used in tower cranes, mobile cranes, and crawler cranes to allow rotation and movement of heavy loads.
  • Wind turbines: For the yaw bearing in wind turbine systems, allowing the turbine to rotate and face the wind.
  • Construction equipment: Excavators, loaders, and other heavy machinery use slewing ring bearings for rotational movement.
  • Marine applications: Used in the turntables of radar, communication, and other systems aboard ships.
  • Solar tracking systems: In solar panels, slewing rings help with tracking the sun’s position to maximize energy capture.
  • Heavy industrial machinery: In machines like rotary tables and turntables for precise rotation under load.

How to Select Slewing Ring Bearings?

Selecting the right slewing ring bearing depends on several factors:

  1. Load requirements: Determine the axial, radial, and moment loads the bearing must support. The type and size of the bearing should be chosen based on the load capacity needed.
  2. Rotational speed: Consider the speed at which the bearing will rotate. Higher speeds might require bearings with lower friction and specialized materials.
  3. Operating environment: If the bearing will operate in harsh conditions (extreme temperatures, dust, moisture), ensure it has appropriate seals and coatings to withstand these conditions.
  4. Precision and rigidity: For applications requiring high precision and low deflection, like robotics or industrial machinery, choose a bearing with high rigidity, such as crossed roller bearings.
  5. Space limitations: If space is a concern, a smaller, lighter slewing ring bearing may be necessary. Ensure that the bearing fits within the required dimensions without compromising performance.
  6. Material selection: Choose the material based on the operating environment (corrosion resistance, high strength, etc.). Common materials include high-strength steel, stainless steel, and sometimes ceramic components for special applications.
  7. Maintenance and longevity: Consider the maintenance needs of the bearing, including lubrication intervals, ease of replacement, and expected operational lifespan.

By carefully evaluating these factors, you can select the slewing ring bearing best suited to your application, ensuring optimal performance and longevity.

Supplier of Slewing Ring Bearing

LDB Bearing is a professional slewing ring bearing manufacturer has rich experience in supplying high quality and precision slewing bearing for large projects. If you are looking for slewing ring bearing for your projects, feel free to contact us.